Sr Quality Engineer
CIRCOR International
Ferrous and Non-Ferrous Metal Production
Warren, MA - USA
Senior Specialist / Project Manager
Experteer Overview
In this role you ensure quality across new product development, lean initiatives, and production support within a high‑reliability aerospace environment. You will lead root-cause analysis, CAPA, and NPI quality activities, collaborating with cross‑functional teams and suppliers to improve process capability and reduce variability. Your work supports certification, AS9100/ISO compliance, and customer quality expectations on critical flight components. This position offers impact through shaping quality systems and manufacturing excellence in a global aerospace business.
Responsibilities
- Interface with customer Quality representatives on quality issues (RCCA, concession submittals, quality clinic)
- Apply FAA regulations and standards knowledge in day-to-day decisions
- Lead advanced problem solving and root cause investigation
- Drive process capability improvements via variation reduction and SPC
- Manage CAPA programs and lead problem-solving teams
- Represent Quality on New Product Introduction (NPI) teams; perform contract reviews and design-for-quality activities
- Review and approve First Article Inspection reports per AS9102
- Conduct Purchase Order reviews for programs; assess Source Control Drawings and quality requirements
- Support supplier quality development and evaluate external suppliers
- Validate and respond to CAR/PAR from customers
- Witness teardown/evaluation of customer-returned products in MRO
- Participate in MRB and CCB processes
- Develop process flow charts, PFMEA, and control plans
- Utilize lean and Six Sigma tools to reduce scrap/rework/costs
- Lead internal/external quality system, process, and product audits
- Provide technical leadership to inspection teams
- Support product/process certifications and approvals
- Analyze trend data to optimize manufacturing performance
- Establish action plans to reduce scrap and costs
- Modify procedures and inspection techniques; monitor improvements
- Develop product quality plans and inspection methodologies
- Perform other duties as assigned by Quality Management
Key requirements
- Minimum 8 years of aerospace quality and manufacturing experience
- Blueprint reading and GD&T proficiency
- Experience with materials and processes: machining, heat treating, anodizing, painting, NDT
- Flight critical components/systems experience a plus
- Knowledge of FAA Repair Station regulations and requirements
- Strong problem-solving and root cause skills
- High ethical standards and alignment with company values
- Experience in government contracts and major aerospace prime requirements
- Six Sigma knowledge (Green/Black belt a plus)
- Lean manufacturing practices; experience with PPAP, AS9102 DVI/FAI
- Familiar with QA management systems: ISO 9001, AS9100/AS9110, FAR 21/145, Nadcap
- Ability to create/review failure analyses and tolerance stack-ups
- Proficient in problem-solving tools (5-Whys, FMEA, 8D, Pareto, fault tree, Ishikawa)
- Experience with industrialization processes and product/process approvals
- Strong communication, planning, and project management skills
- Proficient with Word, Excel, PowerPoint, Visio, Project
Description
In this role you ensure quality across new product development, lean initiatives, and production support within a high‑reliability aerospace…
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