Senior Product Engineer

Emma Sleep

Consumer Goods Manufacturing

Frankfurt am Main, Hessen - Deutschland

Senior Specialist / Project Manager

Hybrid

Experteer Overview

In this role you will lead FEM-based optimization of mattresses, bed frames, and accessories, shaping the future of sleep products. You will develop simulation strategies across the product lifecycle and introduce advanced modeling and AI-assisted optimization. You’ll run hands-on tests in our in-house lab, collaborate with suppliers, and mentor junior engineers. This is a high-impact, innovation-driven position within a globally growing D2C sleep brand.

Compensation / Benefits

Discounts on products
Collaboration with multinational teams
Events that build culture and memories
Tools to grow and own projects
Pet-friendly environment

Responsibilities

Lead FEM-based optimization projects for mattresses, bed frames, and accessories
Develop and implement simulation strategies across concept to production
Introduce new technologies such as non-linear material modeling, multiphysics simulations, and AI-assisted optimization
Create detailed test plans for FEM analysis, data acquisition, model calibration, and correlation studies
Perform hands-on mechanical testing, material analysis, and prototype validation in-house
Tear down products to analyze design, material properties, and structural integrity
Collaborate with suppliers on specifications and issue resolution
Act as SME in material properties, 3D CAD design, and FEM pre-/post-processing
Mentor junior engineers and promote technical excellence
Ensure timely delivery of high-quality results aligned with project goals and customer expectations

Key requirements

Master’s degree or PhD in Mechanical Engineering, Materials Science, Physics, or related field
Minimum 5 years of experience in FEM, preferably in consumer product development or soft materials
Advanced proficiency in FEA tools (Abaqus, HyperMesh, Solid Edge)
Scripting experience in Python or MATLAB is a plus
Strong background in nonlinear, transient, fatigue, thermomechanical FEM analyses
Familiarity with soft materials (foam, elastomers, plastics, gels) in sleep products
Solid understanding of FMEA and quality/risk assessment methodologies
Strong problem-solving, analytical, and autonomous working style
Excellent communication; able to convey technical insights clearly
Fluent in English; Chinese a plus; German beneficial
Passion for innovation, teamwork, and product quality

Strong communication Structured problem-solving Autonomy and initiative FEM/FEA (Abaqus, HyperMesh)3D CAD (Solid Edge)Python

Description

In this role you will lead FEM-based optimization of mattresses, bed frames, and accessories, shaping the future of sleep products. You will…

Weltweit über 1 Mio. Spitzenpositionen mit Gehaltsbenchmark
Lassen Sie sich diskret von Headhuntern finden und kontaktieren
Exklusiv für Senior Professionals und Executives

Bereits Mitglied?

Experteer Gehaltsbenchmark: